Tower Garden & Aeroponics | Agrotonomy https://agrotonomy.com Tower Garden & Tower Farms Sat, 10 Jun 2023 14:34:42 +0000 en-US hourly 1 How to Mix your Nutrients for a Tower Farm https://agrotonomy.com/how-to-mix-your-nutrients-for-a-tower-farm/ Sat, 10 Jun 2023 14:33:41 +0000 https://agrotonomy.com/?p=391443
In the instagram and youtube videos featured in this article, we show you how we prepare our nutrients in a vertical farm using aeroponic towers in order to grow a over 160 different soilless crops including tomatoes, lettuce, zucchini, cabbages, and much more!

It all starts with a 100% natural ionic mineral nutrient solution that comes in a dry form.

To start preparing your nutrients, we pour our nutrients A into a 55 gallon container using reverse osmosis water. We are then going to mix the nutrients thoroughly and continuously in a circle motion until the nutrients are fully dissolved.

Stock Nutrients A primarily consists of Nitrogen, Calcium, and Chelated Iron. Then, we are going to add this bag which contains dozens of other trace elements and micronutrients necessary for healthy plant development.

Keep stirring your nutrients It can take 20 minutes or more to fully mix these nutrients until the nutrients are dissolved. Finally add more water until the level of the small hole which is in your container. This is the limit of where the water goes to.

Next we are going to prepare our Stock Nutrients B, however before mixing nutrients B, ake sure you have a separate mixing PVC pipe for nutrients B. It is essential that you don’t cross contaminate even one drop of nutrients A into nutrients B.

With nutrients B, you are going to want to follow the same procedure as you did for nutrients A. Mix the nutrients in the container with water and stir until they are dissolved. Stock nutrients B contains Phosphate, Sulfur, Soluble Potash, magnesium, boron, copper, manganese, molybdenum, zinc, and many other micronutrients and trace elements. Stir your stock nutrients B until everything is dissolved.

Once finished add your suction tubes into the nutrient containers and connect those to the dosatron.

The dosatron will dose the concentrated nutrients at a 1 to 300 ratio with water and this nutrient rich water sits in a gravity tank which automatically fills up the towers on an as needed basis.

Contrary to conventional hydroponic farming where a different nutrient mixture is needed for each crop, this ionic mineral nutrient solution can be used for all vegetables, herbs, fruits and flowers which can be grown on aeroponic towers.

Aside from the purity of the minerals and the quality of the nutrients used to make the ionic mineral nutrient solution used in a Tower Farm, its uniqueness lays in the fact that only one single nutrient solution is needed to grow all crops!

Contrary to popular belief, hydroponic and aeroponic crops are just as nutrient dense as crops grown in the soil

The same nutrients found in soil are also found in the nutrient rich water used in hydroponics and aeroponics.

Although it may look like just normal water that we are using, we mix a natural mineral nutrient solution that is dissolved in the water providing all the essential minerals and trace elements including macro nutrients such as Nitrogen, Phosphorus, Potassium, Calcium, Magnesium, and sulfur as well as all the micronutrients including boron, copper, manganese, molybdenum, zinc, and many others.

With aeroponics, plants can absorb these nutrients directly from the water, resulting in crops with the same level of nutrient density as the best soil-grown produce.

We often get asked if our soil-free crops receive minerals and nutrients if they aren’t grown in soil and whether they are nutritious and flavorful.

This is a great concern because, there is a lot of misperceptions of nutrient density of soilless crops. Firstly, aeroponic crops are not deficient in nutrient density when compared to soil grown crops and secondly they are bursting with flavor.

Here is how it works, all plants require nutrients including minerals and trace elements whether they are grown in soil or in a soilless system such as hydroponics or aeroponics.

In aeroponics, we use a 100% natural ionic mineral nutrient solution which is soluble meaning that it dissolved in the water which is then used is used to irrigate and nourish the crops. The nutrients used are split into Nutrients A and Nutrient B. Nutrients A is predominately made up of Nitrogen, Calcium, and Iron. Nutrients B is made up of Potassium, Phosphorus, Magnesium. There are also dozens of other minerals and trace elements as well.

Nutrients A and nutrients B at dosed at a 1 to 300 ratio automatically using what’s called a Dosatron. The nutrient water sits in this gravity tank and feeds the plants with this solution providing the exact amount of minerals and trace elements that crops need to thrive.

According to various scientific comparative studies which tests the nutrient density of aeroponic crops vs the best grown in the soil, aeroponic crops rank as high as the best grown in organic farming with very high levels of antioxidants, flavonoids, and nutrient density. This results in a superior tasting crop as well.

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Growing Choy Sum on a Tower Garden https://agrotonomy.com/growing-choy-sum-on-a-tower-garden/ Mon, 29 May 2023 18:59:24 +0000 https://agrotonomy.com/?p=391366

Employing vertical agriculture techniques for cultivating Choy Sum and other Asian greens has become increasingly popular with the advent of Tower Garden technology. The various models available, such as Tower Garden Home, Tower Garden Flex, and commercial Aeroponic Towers, provide optimal environments for the growth of these leafy vegetables.

Choy Sum, also referred to as Chinese Flowering Cabbage, is a prime example of a rapidly maturing plant that can be harvested within 40 days of planting. Ideally suited for cooler temperatures, this leafy green thrives in a range of 50°F to 70°F (10°C to 21°C).

In addition to Choy Sum, Tower Garden technology is highly compatible with cultivating a wide variety of Asian greens. Some of these greens include Bok Choy, Tatsoi, Mizuna, Chinese Broccoli, Napa Cabbage, Mustard Greens, and Amaranth. This versatile technology allows gardeners to produce a diverse array of nutritious, flavorful, and sustainable crops in an efficient manner, without the limitations of traditional soil-based agriculture.

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What is the average cost of a Tower Farm? https://agrotonomy.com/what-is-the-average-cost-of-a-tower-farm/ Fri, 24 Sep 2021 08:22:40 +0000 https://agrotonomy.com/?p=342970

As of 2021, the price per tower is as follows : 

Regular Towers:

The price per tower (without volume discounts) is as follows:

28 plants per tower • 1.8 m (height) • 7 stackable modular sections = $495
36 plants per tower • 2.1 m (height) • 9 stackable modular sections = $530
44 plants per tower • 2.5 m (height) • 11 stackable modular sections = $565
52 plants per tower • 2.9 m (height) • 13 stackable modular sections = $600

Microgreens towers:

112 plants per tower • 1.8 m (height) • 14 stackable modular sections = $535
144 plants per tower • 2.1 m (height) • 18 stackable modular sections = $575
176 plants per tower • 2.5 m (height) • 22 stackable modular sections = $620
208 plants per tower • 2.9 m (height) • 26 stackable modular sections = $660

Volume discounts eligibility:

50 to 100 towers: 4% discount
100 to 300 towers: 7% discount
300 to 1000 towers: 10% discount
1000+ towers: 15% discount

A fully automated Tower Farm features an irrigation system which automatically delivers the water and the nutrients to each individual tower on an as-needed basis. It is fully automated and very simple to assemble and operate. The price of an irrigation system varies depending on the number of towers featured in a Tower Farm… the average price range is as follows (for exact pricing, please send us a request for quotation and we will draft a proposal accordingly):

$1750 for 10 towers
$2500 for 50 towers
$4000 for 100 to 150 towers etc.

Nutrients cost $300 per set and will last on average 6 months supplying 30 towers ( average $1 to $2 per tower/per month/varies depending on crops and climate conditions).

All prices quoted above do not include shipping and are ex-factory from the manufacturer’s warehouse in Memphis Tennessee.

We invite you to fill out the Tower Farm Quotation Form, and a Tower Farm proposal will be sent automatically to your email.

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Crop Yield of a Tower Farm https://agrotonomy.com/crop-yield-of-a-tower-farm/ Fri, 27 Aug 2021 11:15:34 +0000 https://agrotonomy.com/?p=342793

From a “cash crop’ perspective, a Tower Farm operator farming in a climate controlled greenhouse environment should mainly focus on leafy greens and aromatic/medicinal herbs.

Although over 200 different crops can be grown successfully using our aeroponic tower technology and fertilizer solution, when it comes to farming vertically indoors, the overhead cost is calculated based on each square meter of operation.

Leafy greens and aromatic herbs do not outgrow the radius of the tower reservoir. It translates in more towers being able to fit within a specific area in comparison to growing tomatoes, cucumbers or any other vine related crops. When growing tomatoes or squash, the plants need to be supported by an outside structure.

Whether growing beans, cucumbers or tomatoes, building outside grow cages defeats the purpose of farming vertically as it uses square footage which could be allocated a for more towers. A Tower Farm featured in a CEA environment is about reducing the water usage while increasing the crop yield by optimizing the space.

When considering growing tomatoes, cucumbers, beans or eggplants, there are other agricultural technologies which can compare to our towers in terms of crop yield and quality.

However, when it comes to growing leafy greens and herbs (aromatic and medicinal), we are in a league of our own, where no no other agricultural approach can compare to our aeroponic tower technology: aside from a staggering superior crop yield, our “green crops” feature a scientifically proven increase in nutrition density, antioxidant activity as well as in phenolic values (healthier, tastier, more fragrant and stronger texture).

Growing leafy greens and herbs that are so superior in terms of nutrient density also means more ‘robust’ plants featuring a stronger natural defense mechanism (no pesticide needed) and a significantly extended shelf life.

Yield varies in any growing system by crop, weather, seeding rate, and other factors. In good growing conditions, lettuce, herbs, and leafy greens will have an average yield of 150g to 200g per port per 21-28 day growing cycle.

Yield varies in any growing system by crop, weather, seeding rate, and other factors. In good growing conditions, lettuce, herbs, and leafy greens will have an average yield of 100g to 175 g per port per 21-28 day growing cycle. Yield for fruiting vegetables like cucumbers and tomatoes depends on the variety and season.

Here are the average crop yields which we experience at Agrotonomy:

  • Tomato cherries: up to 12 to 15 plants per tower maximum = 20 to 40 pounds per plant depending on the variety.
  • Tomatoes “regular/ big size” up to 12 to 15 plants per tower maximum = 40 to 50 pounds per plant depending on the variety.
  • Cucumbers: 15/20 plants per tower. A cucumber can vary between 100 g (or less) and 250 g. We can harvest about 15-30 cucumbers per plant (many more depending on variety, i.e. lemon cucumbers and other specialty varieties).
  • Strawberries: 52 plants per tower. Depending on varieties, we have experienced from 100 g to 2.5 pounds per plant (whether we are growing wild strawberries varieties or large fruit varieties).
  • Eggplants: up to 15 to 18 plants recommended per tower maximum = 6 to 10 pounds per plant depending on the variety.
  • Leafy green and herbs: 52 plants per tower. From 100 to 175 g every 3 weeks . Once again, it all depends on the crop: it takes much longer for basil than it does for arugula… depending on varieties, harvest cycles vary from 14 days to 60 days with harvest cycles every 3 weeks on average.

Once again, the crop yield of a plant will depend on the quality of the seeds, the variety, the growing conditions (light, humidity, temperature, air circulation, elevation, EMFs, etc.).

At the bottom of the ‘beyond organic’ section of our website, we publish a comparative scientific study titled: “Assessment of Total Phenolic and Flavonoid Content, Antioxidant Properties, & Yield of Aeroponically and Conventionally Grown Leafy Vegetables and Fruit Crops. A Comparative study”.

As irrefutably proven throughout this extensive scientific comparative research, Tower Garden® aeroponic commercial systems produce 35% to 50% crop yield increase in comparison to soil-based farming and conventional hydroponics.

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Gourds on a Tower Garden https://agrotonomy.com/gourds-on-a-tower-garden/ Wed, 19 May 2021 10:43:05 +0000 https://agrotonomy.com/?p=341034
Gourds come in many shapes and sizes. Like the loofah, gourds grow exponentially and can vines can reach 12 m.

Gourds are extremely prone to mildew and fungi. Like with all cucurbits, we advise you to have a growing strategy allowing the plant to grow on a structure rather than growing on the ground.

In fact, gourds growing on the ground are prone to pathogens which can contaminate the entire tower. Like all cucurbits (cucumbers, squash, pumpkin, loofah…), gourds grow huge root systems.

Like all curcurbits (cucumbers, squash, pumpkin, loofah…), gourds grow huge root systems. Do not choose the bottom planting section in order to avoid DWC (deep water culture). Only put one seed per rockwool/ coco coir.

When the powdery mildew starts showing signs on the leaves, we advise you to mix a tablespoon of cornstarch per 5 L of water and spray such mixture on the leaves and stems (sometimes it works, sometimes it doesn’t depending on the level of infection… even if it does not eradicate the problem, such natural remedy does help with slowing down fungi infections.).

In spite of the ongoing problem of powdery mildew amongst other fungus related diseases, gourds are fun to grow as they can give incongruous oversized fruits which unusual shapes never fail to impress.

In terms of crop yield, gourds are generous plants which give lots of fruits.

We only recommend you to grow gourds for experimental purposes. Gourds are rarely grown to be eaten and we advise Tower Garden® owners to prioritize the use of their tower to grow food.

Nevertheless, gourds are also the perfect crops to grow with children from an educational perspective.

Bottle Gourds have been used since ancient times for a wide variety of uses. Aside from being edible, Bottle Gourds are traditionally dried and then used as storage containers, bottles, instruments, and decoration.

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Urban Smart Farms food donation program in Florida https://agrotonomy.com/urban-smart-farms-food-donation-program-in-florida/ Mon, 26 Apr 2021 09:01:47 +0000 https://agrotonomy.com/?p=339347

Urban Smart Farms is an indoor aeroponic Tower Farm inside the Orange County Convention Center in Orlando, Florida.

When the tourism industry came to a halt in Orlando Florida, Urban Smart Farms, Centerplate and the Orange County Convention Center switched gears and developed a donation program giving fresh greens and herbs back to our community around the city of Orlando.

Hitting a milestone of 50,000+ plants donated in exactly one year since started on 03/25/2020. Turning an unprecedented event to a positive project inspiring hope and giving fresh food to our community by establishing partnerships with over 11 different organizations in Central Florida.

The Center-To-Table gardens, located in the lobby of the Orange County Convention Center, were created out of Urban Smart Farms‘ vision for more sustainable food sourcing in the heart of our hometown; Orlando, Florida.

Paired with one of the most unique food growing venues in the world, the gardens offer a special opportunity to educate the center’s visitors on the practices of responsible food sourcing.

The OCCC is the largest Leadership in Energy and Environmental Design (LEED) certified convention center in the world, attracting nearly 1.4 million attendees each year.

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Growing Beans on a Tower Garden https://agrotonomy.com/growing-beans-on-a-tower-garden/ Thu, 22 Apr 2021 07:03:53 +0000 https://agrotonomy.com/?p=338837

When growing pole bean varieties on a Tower Garden®, the use of a support-cage or trellis/grow-teepee is required to allow the vines to grow properly.

Pole beans include our favorites i.e. French green beans (haricots verts), Asian yard long beans, most purple beans, but also most beans that are dried such as kidney beans, pinto beans belong to the pole bean family.

When growing green beans on the Tower Garden®, or any other pole bean variety, the only way to optimize crop yield relies on the outside structure. This is why we like to use a grow cage for support enhanced with crisscrossed kitchen twine giving support for the tendrils.

For pole beans such as haricots verts, we advise planting seedlings in every other pot only… Using every planting section of the tower will result in a “jungle” of leaves counterproductively overshadowing the beans and this is why we prefer to leave empty sections (i.e. planting seedlings in pots #1, #3, and #5.).

Do not overplant also because bean plants grow large root systems and if several plants compete for root space in the same planting section, it will affect the crop yield, and weaken the plants making them prone to pests and diseases.

Beans give a generous crop yield on aeroponic towers but the vines tend to grow overwhelmingly: this is why we advise doing monoculture when growing pole beans aeroponically on a tower.

Pole bean varieties usually have a longer production season than bush beans. Pole bean varieties give continuous ongoing harvests (pole beans can be picked and consumed in several increments as they keep on growing versus bush bean varieties that produce beans that are generally all ready at the same time which can be overwhelming).

Although bush bean varieties do not need the use of a growcage/teepee/trellis/stakes, they can grow in bushes ranging from 30 cm to almost 1 m (1 to 3 feet) and will obstruct the ability to use quite a few planting ports on the tower.

Regardless of varieties, we strongly recommend growing beans using Tower Garden® technology.

When growing beans on a Tower Garden®, use a grow cage for support enhanced with crisscrossed kitchen twine giving support for the tendrils.

At our outdoor Tower Farm in Ibiza Spain, we have recently designed a crop–growing-structure for vegetables which grow vines such as beans and cucurbits. We have always felt that beans should be not only grown on Tower Garden® units for home-use but also grown in a fully automated commercial aeroponic Tower Farm.
In the agriculture 4.0 world, on a commercial level, Tower Garden® technology is mainly known for its unparalleled ability to grow leafy greens and herbs.

We want to change that by proving to the world that growing beans commercially on an aeroponic tower is one of the most viable solutions in terms of crop yield, nutrient density, and pest-free option.

Considering that the Tower Garden® for home-use is built with the same tower components as the towers used in a commercial Tower Farm, and because the same nutrients are used for the commercial and residential markets, you can expect the same professional results right in the comfort of your home!

The time has come to grow some protein-dense crops on your tower: grow beans (with a planting strategy), all kinds of beans!

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Growing Kohlrabi on a Tower Garden https://agrotonomy.com/growing-kohlrabi-on-a-tower-garden/ Tue, 20 Apr 2021 09:33:42 +0000 https://agrotonomy.com/?p=278264

Kohlrabi is another cultivar of the Brassica family such as kale, cabbage, collard greens, savoy cabbage, and broccoli.

Like all its cousins, Kohlrabi can be considered as a superfood (as long as it is eaten raw) as it is packed with nutrients and antioxidants!

Surprisingly enough, although it is generally considered as a “winter vegetable”, Kohlrabi which is also referred to as German turnip, can thrive at temperature up to 25°.

Kohlrabi grows best in cooler climates and should not be grown at the peak of summer heat (when too hot, the Kohlrabi plants become elongated and give miss-formed crops).

Purple Kohlrabi growing on an aeroponic Tower Garden®

Although it looks spectacular when growing Kohlrabi in the 4 upper planting ports of the tower, we advise against doing so since the weight of the crop can destabilize the tower in windy conditions. In fact, aside from giving a generous crop yield, Kohlrabi also produces large leaves which increase the will impact in stormy conditions. Kohlrabi cannot be grown in the microgreens attachment.
We advise planting only 1 or 2 seeds maximum per rockwool cube. All four planting ports of a tower section can be used at the same time to grow Kohlrabi. Kohlrabi comes in a green and purple variety. When reaching maturity, Kohlrabi is spectacular with its incongruous ‘look’ when grown on a Tower Garden®!

We highly recommend growing Kohlrabi and eating it raw instead of cooking it. Kohlrabi just needs to be peeled and either grated or sliced finely using a mandolin.

It has the crunchy texture of radish with an omnipresent pallet reminder of cabbage flavor. We love to grow & eat Kohlrabi!

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Growing Bok Choy on a Tower Garden https://agrotonomy.com/growing-bok-choy-on-a-tower-garden/ Fri, 19 Mar 2021 11:48:27 +0000 https://agrotonomy.com/?p=276568

Bok choy is known to be one of the fastest-growing crops when using a Tower Garden®. Whether eating its baby leaves in a salad or whether using it for a stir fry, it offers a wide range of culinary possibilities.

We enjoy growing bok choy using Tower Garden® technology because it is space-efficient, fast to grow, resistant to pests and fungi, and crop yields are always generous.

We recommend that you try the new purple varieties of bok choy… In fact, a better advice would be for you to try all varieties. We highly recommend growing bok choy on a Tower Garden®.

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Converting an Existing Building into a Vertical Farm https://agrotonomy.com/converting-an-existing-building-into-a-vertical-farm/ Fri, 19 Mar 2021 09:20:53 +0000 https://agrotonomy.com/?p=276359

Converting a commercial space into a vertical farm is an intricate challenge, which in many cases ends up being as expensive and less efficient than building from scratch.

Inspired by vertical farms which have been overly publicized on social media such as Aerofarms and Plenty, many new investors interested to join the food-security industry are thinking of converting warehouses and abandoned factories into indoor vertical farms.

There seems to be a general public misperception promoting the idea that such renovating process is cheaper than building a new structure.

When converting an existing commercial space into a vertical farm, every building component needs to be customized according to indoor farming requirements and practices: proper insulation, air circulation, air filtration, water evacuation, as well as a performant HVAC system.

Furthermore, all existing building materials need to be suitable for cleaning/sanitizing in case of pest/parasite infections within the farming premises.

Due to the enormous amount of power required to run an indoor vertical farm, the source of power is another crucial consideration. The investment of going off-the-grid for large indoor vertical farms is most of the time disproportionate to the overall investment and cannot be justified.

Not only a vertical farm uses outrageous amounts of energy per square meter (referring to the actual surface of the stacked trays where crops are growing), it also requires lots of electricity to power the climate-controlled environment/equipment:

When needing to cool-off the premises of an indoor vertical farm, contrary to a climate-controlled greenhouse which temperature can be lowered through fans, atomizers, vents, and air exchange, an indoor vertical farm relies 100% on air-conditioning which is detrimental to CO2 levels. Of course, CO2 emitters can compensate for such discrepancy. However, balancing the CO2 level between trays is always more difficult and requires expensive, hi-tech equipment ensuring an even air exchange.

Maintaining carbon dioxide levels around 1300 ppm is a true ongoing challenge when customizing the HVAC system within the realm of a building renovation.

The challenge of climate control is much easier to design and operate as part of a new structure rather than adapting and customizing it when renovating an existing building.

Many unused urban commercial spaces sitting empty are obviously ‘screaming to be renovated’ and transformed into vertical farms. Up-cycling such buildings into growing spaces do come across as environmentally correct. However, previously built warehouses and commercial spaces rarely offer optimal growing conditions in comparison to building a new structure.

The initial investment for setting up a quality vertical farm indoor ends up most of the time being more expensive than most other farming options.

Projects like Aerofarms and Plenty have been financed at the tune of $100 million + per project. This is why such business models cannot be used to benchmark the viability of smaller indoor vertical farms.

Most vertical farms using stacked trays use grow mats for the substrate which limits the production to microgreens and baby greens. In both cases, crops are individually packaged in plastic bags/boxes since they are not harvested with their root system.

Except on ‘old school’ hydroponic NFT systems relying 100% on artificial light, and configured the same way as stacked trays, most indoor vertical farms cannot make a profit-producing fully grown plants. This is why indoor vertical farms specialize in microgreens and baby greens.

In other terms, for anyone thinking to invest in an Aerofarm-stacked-trays-style farm, such an individual should make sure that the local market can support the production of microgreens/baby greens (which are only popular in some specific areas of the world).

When considering setting up a Tower Farm indoor, whether, in a new building specially built for that purpose or in an old structure that needed to be renovated, artificial lights are expensive to purchase and to operate.

Agrotonomy works in collaboration with SpectraGrow, a company from Colorado which specializes in state-of-the-art artificial light systems. SpectaGrow is, to our knowledge, the only company that has designed efficient artificial light systems for commercial Tower Farms using Tower Garden technology.

SpectaGrow customizes efficient artificial light solutions for commercial aeroponic towers offering even light distribution to each growing port.

The budget for an artificial light system to be used in a Tower Farm using commercial grade Tower Garden equipment is as follows:

100 towers – $ 30,000
200 towers – $ 55,000
500 towers – $ 130,000

The above are just average figures which can vary depending on locations worldwide, as well as the various construction challenges related to integrating such artificial light system within the building structure (without infringing upon air circulation/exchange).

Whether designing an indoor vertical farm featuring 14-meter-high stacked trays or opting for a Tower Farm by Tower Garden (or both), the preparation of the building in conjunction with the high cost of setting up and running an artificial light system requires an important initial upfront investment.

Regardless of your indoor vertical farm needs, Agrotonomy’s team can provide you with full turnkey solutions. Please contact your representative for more information.

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